Extreme Windshield Installation Guide

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SheepdogRD
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Extreme Windshield Installation Guide

Post by SheepdogRD »

Here's the Extreme Windshield Installation Guide. It walks you through installation of both the Lexan (polycarbonate) and Plexiglass (acrylic) versions of the Extreme windshield. Also attached are the templates for cutting the top of the firewall to the proper shape, and for cutting the Lexan to its initial shape for fitting.

EDIT: The Installation Guide has been split into two parts so it will download more easily.

EDIT: The Firewall Top Shape Full Size printouts have been combined into a single file, document #6. Be sure you print the document at 100%. Match the registration marks and tape the pages together. You'll have the template for cutting your firewall to fit the Extreme windshield boot cowl.

NOTE: If you're getting a message that says you don't have permission to view the files, please log in. Then you'll be able to download them.
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Here are the files:
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Richard Holtz
Highlander N570L -- Ms. Tonka -- in gestation

If just enough is really good, then too much ought to be perfect.
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SheepdogRD
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Re: Extreme Windshield Installation Guide

Post by SheepdogRD »

Version 16 was posted April 24, 2022.
Richard Holtz
Highlander N570L -- Ms. Tonka -- in gestation

If just enough is really good, then too much ought to be perfect.
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SheepdogRD
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Re: Extreme Windshield Installation Guide

Post by SheepdogRD »

Version 17 was posted June 27, 2022.
  • added 1 picture
  • added more information on fastener placement at final installation
  • added information on use of washers under fastener heads
Richard Holtz
Highlander N570L -- Ms. Tonka -- in gestation

If just enough is really good, then too much ought to be perfect.
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Fozz
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Re: Extreme Windshield Installation Guide

Post by Fozz »

Did the guide make the transition to the new forum software? My viewer reads it (V17) like a corrupted file...
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SheepdogRD
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Re: Extreme Windshield Installation Guide

Post by SheepdogRD »

The latest version (20) is split into two parts to keep the file size down.
Last edited by SheepdogRD on Sun Mar 12, 2023 8:17 pm, edited 1 time in total.
Richard Holtz
Highlander N570L -- Ms. Tonka -- in gestation

If just enough is really good, then too much ought to be perfect.
Clark in AZ
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Re: Extreme Windshield Installation Guide

Post by Clark in AZ »

Where can you download v20?
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SheepdogRD
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Re: Extreme Windshield Installation Guide

Post by SheepdogRD »

Clark in AZ wrote: Sun Mar 12, 2023 12:12 am Where can you download v20?
Right at the top of this thread.
Richard Holtz
Highlander N570L -- Ms. Tonka -- in gestation

If just enough is really good, then too much ought to be perfect.
Clark in AZ
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Re: Extreme Windshield Installation Guide

Post by Clark in AZ »

Duh! Thanks!
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SheepdogRD
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Re: Extreme Windshield Installation Guide

Post by SheepdogRD »

No "Duh!" in there, Clark. We changed hosts, and that file went missing for a while. We're still resolving a few issues... one of which is uploading larger files. I split v20 into two smaller parts so the information is available.
Richard Holtz
Highlander N570L -- Ms. Tonka -- in gestation

If just enough is really good, then too much ought to be perfect.
User avatar
SheepdogRD
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Joined: Tue Nov 30, 2010 5:41 pm
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Re: Extreme Windshield Installation Guide

Post by SheepdogRD »

Version 21 was posted November 5, 2023.
Richard Holtz
Highlander N570L -- Ms. Tonka -- in gestation

If just enough is really good, then too much ought to be perfect.
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